I-Vial Filling Line Yokugcwalisa Ibhodlela Elincane kanye Nomshini Wokubamba
Ulayini wokukhiqiza wokugcwalisa i-vial wakhiwe umshini wokuwasha amabhodlela we-ultrasonic, i-dryer sterilizer, umshini wokumisa ukugcwalisa, nomshini we-capping.Ingakwazi ukuqedela amanzi okufafaza, ukuhlanzwa kwe-ultrasonic, ukugezwa kodonga lwangaphakathi nangaphandle lwebhodlela, ukushisa kuqala, ukomisa nokuvala inzalo, ukususa umthombo wokushisa, ukupholisa, ukukhipha ibhodlela, (ukugcwalisa kuqala i-nitrogen), ukugcwalisa, (ukugcwalisa i-nitrogen post-filling), isivalo. ukunganyakazi, ukucindezela isivalo, i-cap unscramling, i-capping kanye neminye imisebenzi eyinkimbinkimbi, ebona ukukhiqizwa okuzenzakalelayo kwayo yonke inqubo.Umshini ngamunye ungasetshenziswa ngokwehlukana, noma kulayini wokuxhumanisa.Wonke umugqa usetshenziselwa ukugcwalisa imijovo ye-vial liquid kanye nemijovo ye-powder efriziwe efrijini emafektri emithi, ungasetshenziswa futhi ekukhiqizeni ama-antibiotics, i-bio-pharmaceuticals, imithi yamakhemikhali, imikhiqizo yegazi njll.
Imodeli | I-SHPD4 | I-SHPD6 | I-SHPD8 | I-SHPD10 | I-SHPD12 | I-SHPD20 | I-SHPD24 |
Ukucaciswa okusebenzayo | 2 ~ 30ml amabhodlela vial | ||||||
Egcwalisa amakhanda | 4 | 6 | 8 | 10 | 12 | 20 | 24 |
Amandla okukhiqiza | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | 300-600bts/min |
Ukumisa izinga lokufaneleka | >=99% | ||||||
Ukuhlanzeka komoya we-laminar | Ibanga le-100 | ||||||
Isivinini sokumpompa nge-vacuum | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h | 120m3/h |
Ukusetshenziswa kwamandla | 5 kw | ||||||
Ukunikezwa kwamandla kagesi | 220V/380V 50Hz |
- Ipompo ye-Peristaltic noma ukunemba okuphezulu kwepompo yokugcwalisa i-peristaltic, isivinini sokugcwalisa siphezulu futhi iphutha lokugcwalisa lincane.
2. Idivayisi ye-Groove cam ibeka amabhodlela ngokunembile.Ukugijima kuzinzile, shintsha ingxenye isempumalanga ukushintsha.
3. Iphaneli yokulawula izinkinobho kulula ukuyisebenzisa futhi inezinga eliphezulu lokuzenzakalela.
4. Ukuwa kwebhodlela okuzenzakalelayo kwenqatshiwe ku-turntable, akukho bhodlela, akukho ukugcwaliswa;umshini ozenzakalelayo uyama lapho kungekho sivimbi;auto alamu lapho
isivalo esinganele.
5. Hlomisa ngomsebenzi wokubala ngokuzenzakalelayo.
6. Ukufakwa kukagesi okuqinisekisiwe, okujwayelekile, isiqinisekiso sokuphepha ekusebenzeni.
7. Ihood yokuvikela ingilazi ye-acrylic yokuzikhethela kanye nokugeleza kwe-laminar ye-100-class.
8. Uma uthanda ukugcwalisa ngaphambi kokugcwalisa kanye nokugcwalisa i-nitrogen ngemva kokugcwalisa.
9. Wonke umshini uklanywe ngokuvumelana nezidingo ze-GMP.
Ibhodlela elomile elingenayo (elifakwe inzalo nelifakwe i-siliconise) liphakelwa nge-unscrambler futhi liqondiswe ngokufanelekile ebhandeni elihambisayo le-delrin slat ngesivinini esidingekayo sokubekwa okulungile ngezansi kweyunithi yokugcwalisa.Iyunithi yokugcwalisa iqukethe Ikhanda Lokugcwalisa, Amasyringe & Nozzles asetshenziselwa ukugcwalisa uketshezi.Amasirinji enziwe ngokwakhiwa kwe-SS 316 futhi zombili, ingilazi kanye namasirinji e-SS angasetshenziswa.Kuhlinzekwa Isondo Lenkanyezi elibamba ibhodlela ngesikhathi sokusebenza kokugcwalisa.Inzwa inikeziwe.
1)Lokhu ukugcwalisa amapayipi, kungamapayipi angenisiwe asezingeni eliphezulu.Kunamavalvu epayipini, lizomunca uketshezi ngemuva kokugcwalisa kanye.Ngakho ukugcwalisa ama-nozzles ngeke kuvuze.
2) Isakhiwo se-multi-roller sepompo yethu ye-peristaltic sithuthukisa ukuzinza kanye nokungabi nomthelela wokugcwalisa futhi senza ukugcwaliswa koketshezi kuzinze futhi kungabi lula ukuqhunyiswa.Kufanelekile ngokukhethekile ukugcwalisa uketshezi ngesidingo esiphezulu.
3) Leli yikhanda lokuvala uphawu le-aluminium Cap.Ine-roller emithathu evala uphawu.Izovala i-Cap ezinhlangothini ezine, ngakho-ke i-Cap evaliwe iqina kakhulu futhi yinhle.Ngeke ilimaze i-Cap noma i-Leakage Cap.